Summary
Objectives: The purpose of this study was to determine the accuracy of a commonly used veterinary
wire tensioner.
Methods: Wire tension was measured using a load cell after each of five tensioners were used
to tension each of six wires to the 66, 84, and 118 mm ring settings in an adjustable
custom testing fixture. Each tensioner then experienced simulated aging and testing
was repeated. Percentage error was calculated for each ring size, before and after
tensioner aging. Measured tension values were compared to manufacturer reported tension
values for each ring size using a one-sample two-way t-test; p <0.05 was considered
significant.
Results: Compared to the manufacturer reported values, measured wire tension values were significantly
lower for 66 mm and 84 mm rings and significantly higher for 118 mm rings, before
and after simulated aging. Mean wire tension values did not significantly differ between
individual wire tensioners.
Clinical significance: The tensioners tested achieved significantly different wire tension values than those
reported by the manufacturer. This discrepancy could lead to under-tensioning and
allowing excessive movement at a fracture site or over-tensioning, leading to wire
breakage. We recommend tensioning wires at least to the recommended line on the device
for 66 mm and 84 mm rings and at most to the recommended line for 118 mm rings. Further
studies are needed to evaluate other veterinary wire tensioners and to develop a calibration
method for these devices in practice.
Keywords
Wire tensioner - external skeletal fixator - biomechanics - tension